Abstract
Facility layout problem (FLP) is one of the classical and important problems in real-world problems in the field of industrial engineering where efficiency and effectiveness are very important factors. To have an effective and practical layout, the deterministic assumptions of data should be changed. In this study, it is assumed that we have dynamic and uncertain values for departments’ dimensions. Accordingly, each dimension changes in a predetermined interval. Due to this assumption, two new parameters are introduced which are called length and width deviation coefficients. According to these parameters, a definition for layout in uncertain environment is presented and a mixed integer programming (MIP) model is developed. Moreover, two new objective functions are presented and their lower and upper bounds are calculated with four different approaches. It is worth noting that one of the objective functions is used to minimize the total areas, which is an appropriate criterion to appraise layouts in uncertain conditions. Finally, we solve some benchmarks in the literature to test the proposed model and, based on their results, present a sensitivity analysis.
Similar content being viewed by others
References
Francis RL, JA White, F. McGinnis (1992) Facility layout and location: an analytical approach. Prentice-Hall
Tompkins JA (2010) Facilities planning, 4th edn. John Wiley, New York
McKendall ARJ, Hakobyan A (2010) Heuristics for the dynamic facility layout problem with unequal-area departments. Eur J Oper Res 201:171–182
Suresh G, Sahu S (1983) Multiobjective facility layout using simulated annealing. Int J Prod Econ 32(2):239–254
Bazzara MS, Sherali MD (1980) Benders’ partitioning scheme applied to a new formulation of quadratic assignment problem. Nav Res Logist Q 27(1):29–41
Bukard RE, Bonniger T (1983) A heuristic for quadratic Boolean program with application to quadratic assignment problems. Eur J Oper Res 13:347–386
Kaku BK, Thompson GL (1986) An exact algorithm for the general quadratic. Eur J Oper Res 23(3):382–390
Kusiak, Heragu S (1987) The facility layout problem. Eur J Oper Res 29:229–251
Chwif L, Barretto MRP, Moscato LA (1998) A solution to the facility layout problem using simulated annealing. Comput Ind 36:125–132
Matsuzaki K, Irohara T, Yoshimoto K (1999) Heuristic algorithm to solve the multi-floor layout problem with the consideration of elevator utilization. Comput Ind Eng 36:487–502
Ning X, KC Lam, MCK Lam (2010) A decision-making system for construction site layout planning. Automation in Construction
Wald A (1950) Statistical decision functions which minimize the maximum risk. Ann Math 46(2):265–280
Mulvey JM, Vanderbei RJ (1995) Robust optimization of large scale systems. Oper Res 43(2):264–281
Ben-Tal A, LE Ghaoui, A Nemirovski (2009) Robust optimization. Princeton Series in Applied Mathematics. Princeton Series in Applied Mathematics
Ben-Tal A et al (2004) Adjustable robust solutions of uncertain linear programs. Math Program 99:351–376
Ben-Tal A, Nemirovski A (2002) Robust optimization—methodology and applications. Math Program 92:453–480
Bertsimas D, Sim M (2006) Tractable approximations to robust conic optimization problems. Math Program 107(1):5–36
Bertsimas D, Sim M (2003) Robust discrete optimization and network flows. Math Program 98:49–71
Soyster A (1973) Convex programming with set-inclusive constraints and application to inexact linear programming. Oper Res 21(5):1154–1157
Shore RH, JA Tompkins (1980) Flexible facilities design. Am Inst Ind Eng Trans: p. 200–205
Kulturel-Konak S, Smith AE, Norman BA (2004) Layout optimization considering production uncertainty and routing flexibility. Int J Prod Res 42(21):4475–4493
Rosenblatt MJ, Lee HL (1987) A robustness approach to facilities design. Int J Prod Res 25(4):479–486
Kouvelis P, Kurawarwala AA, Gutierrez GJ (1992) Algorithms for robust single and multiple period layout planning for manufacturing systems. Eur J Oper Res 63(2):287–303
Aiello G, Enea M (2001) Fuzzy approach to the robust facility layout in uncertain production environments. Int J Prod Res 39(18):4089–4101
Azadivar F, Wang J (2000) Facility layout optimization using simulation and genetic algorithms. Int J Prod Res 38(17):4369–4383
Cheng R, Gen M, Tozawa T (1996) Genetic search for facility layout design under interflows uncertainty. Jpn J Fuzzy Theory Syst 8(2):267–281
Pillai VM, IB Hunagund, KK Krishnan (2011) Design of robust layout for dynamic plant layout problems. Comput Ind Eng. 61
Neghabi H, Eshghi K, Salmani MH (2014) A new model for robust facility layout problem. Inf Sci 278:498–509
Izadinia N, Eshghi K, Salmani MH (2014) A robust model for multi-floor layout problem. Comput Ind Eng 78:127–134
Heragu SS, Kusiak A (1991) Efficient models for the facility layout problem. Operations 53(1):1–13
Olson DL, Swenseth SR (1987) A linear approximation for chance-constrained programming. J Oper Res Soc 38(3):261–267
Legendre A (1794) Élements de géometrie. Paris: Firmin Didot
Tam KY, Li SG (1991) A hierarchical approach to the facility layout problem. Int J Prod Res 29(1):165–184
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Salmani, M.H., Eshghi, K. & Neghabi, H. A bi-objective MIP model for facility layout problem in uncertain environment. Int J Adv Manuf Technol 81, 1563–1575 (2015). https://doi.org/10.1007/s00170-015-7290-0
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00170-015-7290-0